MetalWorm

MetalWorm is a global technology provider delivering industrial-grade Wire Arc Additive Manufacturing (WAAM) solutions for demanding sectors such as railway, oil & gas, energy, space, aviation, defense, and heavy industry.

We focus on commercializing standardized, plug-and-play WAAM workbenches that transform complex WAAM processes into reliable and repeatable industrial workflows. Our systems are powered by proprietary WAAM process libraries, advanced WAAM software, and tightly integrated robotic and sensing technologies.

MetalWorm’s digital backbone enables closed-loop process control, combining real-time sensor feedback with adaptive parameter management to ensure consistent build quality. Through digital twin–driven manufacturing, we bridge the physical and virtual worlds—allowing process simulation, validation, and optimization before and during production.

Our in-house developed software stack covers robotic toolpath planning, multi-axis deposition strategies, offline programming (OLP), process monitoring, and data-driven analysis, enabling manufacturers to produce large-scale, high-value metal components with confidence.

With sales offices in the USA and Germany, and a growing distribution network in Brazil, India, and Malaysia, MetalWorm collaborates with international partners and serves global customers across multiple continents.

From R&D environments to industrial production lines, MetalWorm empowers manufacturers worldwide to industrialize WAAM, reduce lead times, minimize material waste, and unlock new design freedom through digitalized and robotic metal additive manufacturing.